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Polished Concrete is a process that enhances the natural beauty of existing concrete through hardening and polishing the substrate to create a high gloss, dense, stain-resistant and low maintenance flooring system.
There are two primary concrete polish methods: Mechanical and Topical. For the Mechanical method, we use wet or dry polishing processes based on customer site conditions. The Topical method includes deep cleaning and polishing using a scrub, seal and buff process to achieve a dustproof, hardened flooring system. We also offer a number of Decorative options.
MECHANICAL POLISHING
A mechanical polish uses diamonds and impregnating hardeners and sealers to level, densify, polish and finally seal the floor from the interior. The ability to cut to the desired aggregate opens up an array of design options.
Sheen Level/Finish Level 1: Matte Finish: 200 Grit Level 2: Low Sheen: 400 Grit Level 3: High Sheen: 800 Grit Level 4: Gloss Shine: 3000 Grit Overview Costs: Moderate Repolish costs: Low Lasts up to 20 years with proper maintenance (Industrial/Warehouse) applications Lasts up to 20 years with proper maintenance (Residential and retail) applications Ideal for new or rehab construction Improves FF Numbers Matte, Low Gloss, or Glossy Shine Matte to high Gloss Finish Consistent, Uniform, Monolithic appearance Dry system can be completed without plant shutdowns Food/ASTM Cleanliness Quick turn time for foot traffic LEED Friendly DRY OR WET POLISH? Our dry polish process grinds the concrete to level and expose the desired aggregate. The aggregate choice could demand grinding up to ½ of the concrete surface. We then apply the densifyers and sealer, and polish the surface until the desired sheen or gloss is reached. For our wet polish process, we use waste recycling units to separate the concrete slurry from the wastewater which can be disposed of in the same manner as our dry polish. Wet polish extends the life of diamond tooling but creates slurry to be recaptured and disposed, which slows application productivity.
The dry polish system collects 98% of airborne particulates through HEPA filtration vacuuming, eliminates downtime and reduces flooring system installation time. It is a preferred polishing method as it does not create slurry, and can be performed with no production down time, increasing application productivity.
TOPICAL POLISHING For a topical application, penetrating sealers soak into the concrete and react with the natural elements in the substrate to densify, dustproof, seal, and resist chemicals. The final finish includes a cost effective flooring system that will obtain sheen over time. Sheen Level/Finish Options Topical-Sheen Level 1: Matte Finish: Scrub and Seal Topical-Sheen Level 2: Low Sheen: Scrub, Seal and Buff Topical-Sheen Level 3: High Sheen: Scrub, Seal and Buffed with Diamond Impregnated Pads Overview Costs: Low Repolish Costs: Low Lasts up to 20 years with proper maintenance Eliminates dusting Due to high wear rates, reapplication may be desired annually Natural inconsistency in sheen due to properties of the concrete Good for new construction Matte to High Sheen Easier to clean than unfinished or acrylic sealed concrete LEED Friendly
DECORATIVE POLISHING Abundant options including colorants saw cuts, engraving, and even stenciled art create an aesthetically appealing, durable floor without breaking the budget. Sheen Level/Finish Options Colorants Exposed Aggregates Patterns Logos/Engraving Acid Staining Overview Costs: High Repolish costs: Moderate Less expensive than terrazzo, marble or granites Ideal for residential and retail applications Colored, Matte, Low Gloss, Moderate Gloss or High Gloss Aggregate exposure options: Cream, Small, Medium or Large Aggregate Improved Ambient Lighting Color Options Saw Cuts Patterns Uniform, Monolithic Looked art create an aesthetically appealing, durable floor without breaking the budget.
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Ann Arbor | Auburn Hills | Birmingham | |
Willard Enterprises, Inc.
Michigan
Phone: (586) 203-7679 Experienced and Insured Contractor |
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